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Infrastructure Expansion Joints and Joint Sealants by EMSEAL
Bridges -- Civil -- Wastewater -- Potable Water

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1-800-526-8365 -- 508-836-0280 --  techinfo@emseal.com -- Fax: 508-836-0281

Last modified: September 02, 2010

Watertight by Design Since 1959



(click image to enlarge)


Field Installation
Jamaica Water Treatment Plant
(Jamaica, NY)

Waste Water Treatment Expansion Joint EMSEAL 1

Waste Water Treatment Expansion Joint EMSEAL 2

Waste Water Treatment Expansion Joint EMSEAL 3

Waste Water Treatment Expansion Joint EMSEAL 4

Waste Water Treatment Expansion Joint EMSEAL 5

Waste Water Treatment Expansion Joint EMSEAL 6

Waste Water Treatment Expansion Joint EMSEAL 7

DSM SYSTEM and DSM-DS SYSTEM

Watertight, traffic durable, joint-face-adhered, precompressed, primary seal in structural and non-structural deck joints within municipal complexes and in conjunction with water treatment and water storage facilities where the application is not expected to be continuously submerged. Designed for use in concrete or metal-reinforced substrates as well as in positive-side, below-grade foundation and tunnel wall joints.  Also a lasting alternative to caulk and backer rod in welded tee connections and other static, and control joints.

The DSM SYSTEM is available in two configurations offering a single or double seal. As a single-sided system,
DSM is constructed with the silicone bellows seal on the top of the foam offering a waterseal facing weather and traffic. It is also available as a double-seal, DSM-DS, where the bellows seal is at the top and bottom which  offers an additional seal from water or gases which may rise from underneath the system.

Microsphere-modified-acrylic-impregnated foam sealant, factory pre-coated with highway-grade silicone. Watertight, odorless, clean handling, UV stable, non-staining, low temperature flexible, high-temperature stable.

100% free of wax or asphalt compounds (Why does this matter?)

***Note:  With its introduction in 2006 the DSM SYSTEM supersedes its predecessors, 20H SYSTEM and DSH SYSTEM, in most applications. The DSM SYSTEM builds on a track record of over 30 years of sealing horizontal plane joints with impregnated foam sealants and is an evolution of EMSEAL’s earlier technologies.   The DSM SYSTEM features greater movement capability, dual sealing, a fuel resistant silicone bellows coating, better low temperature flexibility, and improved high temperature stability.  It achieves these improvements through EMSEAL’s new microsphere-modified-acrylic impregnation technology and is free of any asphalt compounds.  Additionally, the DSM SYSTEM is totally free of wax or wax compounds. Consequently the suitability of the DSM SYSTEM is extended geographically as well as to applications such as in metal-angles, and top-decks previously not recommended for joint-face-adhered systems. ***



If you like DSM SYSTEM and want a built in 2-HR fire rating, consider EMSHIELD DFR2:

Watertight, Traffic Durable, high movement AND 2-HOUR FIRE-RATED. One install does it all.

Wateright, Fire Rated, Traffic Durable Expansion Joint From EMSEAL


Uses
• Ideal for new construction and retrofit of old or failed joint systems in concrete-to-concrete substrates or where demolition and removal of existing embedded metal angles is not feasible or affordable.

• Ideal for lasting replacement of tee-to-tee caulk joints in precast-concrete

• decks • walkways • roadways • tunnels • sidewalks •  bridge connectors • stair towers • perimeter joints •
positive-side, below-grade foundation joints.

Movement Capability
+30% and -25% (Total 55%) of nominal material size (see "Performance").

DSM SYSTEM in Typical Concrete Substrates:

 

DSM SYSTEM in Existing metal angle substrates:

Product Description
The DSM SYSTEM builds on a track record of over 30 years of sealing horizontal plane joints with impregnated foam sealants and is an evolution of EMSEAL's DSH SYSTEM.

The system is comprised of:
1) Precompressed, silicone-and-impregnated-foam hybrid installed into...
2) field-applied epoxy adhesive on the joint faces; with the silicone bellows locked to the joint faces with...
3) a silicone sealant band (see Figure 1).

The DSM SYSTEM features an innovation in sealant technology in the form of a patent-pending acrylic adhesive infused into the cellular foam base material. This new chemistry incorporates a microsphere-modified-acrylic impregnation never before available in a sealant formulation.

The material features sealing performance significantly greater than any acrylic impregnated predecessor. In addition, it is odorless, clean handling, UV stable, non-staining, and features low temperature flexibility not previously available in asphalt, wax, or isobutylene-based predecessors.

The result is extension of the usability of the product to applications where asphalt and wax-based predecessors did not work well under conditions of thermal shock (rapid opening and closing of joints during large temperature swings). These applications include joint-face adhered installations on top decks as well as intermediate decks.

Suitability is further extended to horizontal-plane joint applications in colder geographical regions to which asphalt and wax-based predecessors have not previously been recommended.

Features
Watertight—the tensionless silicone bellows is installed just below the deck surface. This ensures watertightness is achieved at the deck surface.

Non-Invasive Anchoring—there are no hard metal-to-concrete connections in the system. This includes embedded pins, anchors, screws, bolts or tracks, trays or rails. The system is locked to the joint faces by means of the 1) backpressure of the foam; 2) the epoxy adhesive, and 3) the injected silicone sealant band at the joint face to foam and silicone bellows interface.

Continuity of Seal—as in all EMSEAL expansion joint systems, continuity of seal through changes in plane and direction is an essential performance differentiator. Details for watertight, field-fabricated transitions from deck to wall, at curbs, sidewalks, parapets, tees, and crosses are available with the DSM SYSTEM.

Movement Capability
+30% and -25% (Total 55%) of nominal material size (see "Performance").

Aesthetics & Versatility—Standard color is gray (other colors available), uniform bellows appearance, double sealing, fuel resistance, and an enhanced ability to handle variations in joint size are among other system features.

Performance
• Capable, as a dual seal, of movements of +30%, -25% (55% total) of nominal material size.

• Substrates must be parallel, plumb and capable of resisting approx. 2.5 psi backpressure from the foam.

• Standard sizes from 1/2" (12mm) to 6" (150mm). Other sizes available subject to review of application: consult EMSEAL. For sizes greater than 4" a coverplate should be installed
when the joint will experience pedestrian or vehicular traffic.

• Fuel Resistance: Silicone sealant is not degraded by contact with fuel. Some swelling of the material will normally occur, but it will return to its original shape upon evaporation of the fuel.

Composition
• DSM is produced by coating an impregnated cellular foam with highway-grade silicone.

• The expanding foam is cellular polyurethane foam impregnated with a water-based acrylic containing a high performance micro-cellular additive.

• The silicone external facing is factory applied to the foam at a width greater than maximum joint extension and is cured before final compression.

• Silicone application and curing takes place in a factory-controlled environment. In contrast to field applied liquid sealant and backer rod installations, no movement takes place during curing that can cause deformation or stresses in the material.

• When compressed, a bellows is created in the coating. As joint movement occurs the bellows simply folds and unfolds free of tension on the bondline, and virtually free of tensile stresses in the silicone material.

• The foam provides a resilient backing to the silicone coating, making the system capable of resisting reasonable transient point loads.

• DSM SYSTEM is supplied in 6.56 LF (2m) shrink-wrapped lengths (sticks). It is precompressed to less than the joint size for easy insertion. After removal from the shrink-wrap and hard board restraining packaging, it expands gradually.

100% free of wax or asphalt compounds (Why does this matter?)
 


Patent Pending

UNIVERSAL 90's
(Expanded Universal-90's information)

Factory-Fabricated Transition
s— as in all EMSEAL expansion joint systems, continuity of seal through changes in plane and direction is an essential performance differentiator.

DSM is manufactured in straight-run sticks which can be joined in the field to EMSEAL’s patent-pending "Universal-90" transitions.


Universal-90 Upturn Transition

Universal-90 Flipped-Over as Downturn Transition

These factory-fabricated single-piece 90-degree units have a 12-inch long leg and a 6-inch vertical piece on each side of the elbow. The Universal-90 transition pieces are symmetrically coated on both faces.  This allows them to be installed as an inside corner or as an outside corner.

In addition to guaranteeing watertightness, EMSEAL’s "Universal-90's" allow for much faster and secure installation by eliminating field cutting or notching and bending, at angles.


 

 
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Infrastructure Expansion Joints and Joint Sealants by EMSEAL

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